Maintenance ChecklistManufacturing
Air Compressor Maintenance Checklist Template
Keep your compressed air system running reliably with our comprehensive maintenance checklist. Prevent costly downtime and ensure consistent air quality for your operations.
Free Template
Overview
Air compressor maintenance is essential for reliable plant operations and air quality. This comprehensive checklist covers rotary screw and reciprocating compressors, air treatment equipment, and distribution systems. Regular maintenance prevents unexpected downtime and can reduce energy costs by 20-30%.
Key Benefits
Complete Checklist
Daily Operator Checks
- Check compressor room temperature
- Record discharge pressure reading
- Check oil level in sight glass
- Verify no unusual noises or vibration
- Check for visible oil leaks
- Record running hours
- Check inlet filter condition
- Verify control panel indicators
- Check condensate drain operation
- Log all operating parameters
Air End and Motor
- Check coupling alignment
- Inspect drive belts if equipped
- Check motor bearing temperature
- Verify motor amperage normal
- Inspect air end for leaks
- Check oil injection system
- Verify minimum pressure valve
- Inspect intake valve operation
- Check unloader valve function
- Listen for bearing noise
Oil System
- Sample and analyze oil condition
- Check oil filter differential
- Replace oil filter as scheduled
- Inspect oil cooler for leaks
- Check oil separator element
- Verify oil temperature normal
- Check thermal bypass valve
- Inspect oil lines and fittings
- Verify proper oil level
- Check oil scavenge line
Cooling System
- Clean air cooled aftercooler
- Check water cooled exchanger
- Inspect cooling fan operation
- Verify fan belt tension
- Check coolant level if applicable
- Inspect radiator fins
- Check cooling fan motor
- Verify proper airflow
- Clean cooler surfaces
- Check approach temperatures
Air Treatment
- Change refrigerated dryer filters
- Check dryer operation and temperature
- Inspect desiccant dryer if equipped
- Check coalescing filter elements
- Verify drain trap operation
- Check point of use filters
- Test air quality if required
- Inspect moisture separators
- Verify dew point readings
- Check receiver tank and drain
Controls and Safety
- Test pressure relief valves
- Check high temperature shutdown
- Verify pressure transducers
- Test emergency stop function
- Check motor overload settings
- Verify load/unload cycling
- Test remote start/stop
- Check sequencer operation
- Verify VFD operation if equipped
- Document control settings
Download Template
Get instant access to this professional template.
Related Templates
Explore more templates to streamline your field service operations
Food Service
Commercial Kitchen Equipment Maintenance Checklist
Keep your commercial kitchen running efficiently with our comprehensive equipment maintenance checklist. Ensure food safety compliance, prevent costly breakdowns, and extend equipment lifespan.
Recreation and Facilities
Swimming Pool Maintenance Checklist
Keep your pool safe and crystal clear with our comprehensive maintenance checklist. Ensure proper water chemistry, equipment function, and safety compliance for residential or commercial pools.
Information Technology
Data Center Maintenance Checklist
Ensure maximum uptime and reliability with our comprehensive data center maintenance checklist. Prevent costly outages, maintain critical infrastructure, and optimize facility performance.