Air Compressor Maintenance Checklist Template
Keep your compressed air system running reliably with our comprehensive maintenance checklist. Prevent costly downtime and ensure consistent air quality for your operations.
Overview
Air compressor maintenance is essential for reliable plant operations and air quality. This comprehensive checklist covers rotary screw and reciprocating compressors, air treatment equipment, and distribution systems. Regular maintenance prevents unexpected downtime and can reduce energy costs by 20-30%.
Key Benefits
Streamlined Operations
Standardize your service workflows with professional templates that ensure consistency across all jobs and technicians.
Faster Job Completion
Pre-built checklists and forms help technicians complete jobs more efficiently, reducing time on-site and increasing daily job capacity.
Improved Compliance
Built-in safety checks and compliance requirements help you meet industry standards and reduce liability risks.
Better Customer Experience
Professional documentation and clear communication templates enhance customer trust and satisfaction.
Reduced Errors
Structured templates minimize missed steps and ensure all critical information is captured accurately every time.
Easy Customization
Adapt templates to your specific business needs with customizable fields, branding options, and workflow modifications.
Complete Checklist
- Check compressor room temperature
- Record discharge pressure reading
- Check oil level in sight glass
- Verify no unusual noises or vibration
- Check for visible oil leaks
- Record running hours
- Check inlet filter condition
- Verify control panel indicators
- Check condensate drain operation
- Log all operating parameters
- Check coupling alignment
- Inspect drive belts if equipped
- Check motor bearing temperature
- Verify motor amperage normal
- Inspect air end for leaks
- Check oil injection system
- Verify minimum pressure valve
- Inspect intake valve operation
- Check unloader valve function
- Listen for bearing noise
- Sample and analyze oil condition
- Check oil filter differential
- Replace oil filter as scheduled
- Inspect oil cooler for leaks
- Check oil separator element
- Verify oil temperature normal
- Check thermal bypass valve
- Inspect oil lines and fittings
- Verify proper oil level
- Check oil scavenge line
- Clean air cooled aftercooler
- Check water cooled exchanger
- Inspect cooling fan operation
- Verify fan belt tension
- Check coolant level if applicable
- Inspect radiator fins
- Check cooling fan motor
- Verify proper airflow
- Clean cooler surfaces
- Check approach temperatures
- Change refrigerated dryer filters
- Check dryer operation and temperature
- Inspect desiccant dryer if equipped
- Check coalescing filter elements
- Verify drain trap operation
- Check point of use filters
- Test air quality if required
- Inspect moisture separators
- Verify dew point readings
- Check receiver tank and drain
- Test pressure relief valves
- Check high temperature shutdown
- Verify pressure transducers
- Test emergency stop function
- Check motor overload settings
- Verify load/unload cycling
- Test remote start/stop
- Check sequencer operation
- Verify VFD operation if equipped
- Document control settings
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