InspectionManufacturing
Compressed Air System Inspection
Maintain efficient compressed air systems with our inspection checklist. Covers compressors, dryers, filters, and distribution for industrial applications.
Free Template
Overview
This compressed air system inspection checklist ensures reliable operation of industrial pneumatic systems. Regular inspection and maintenance of compressors, dryers, receivers, and distribution reduces energy costs and prevents production downtime.
Key Benefits
Complete Checklist
Air Compressor
- Check compressor oil level and condition
- Inspect air filter condition
- Check compressor load/unload operation
- Monitor operating temperatures
- Inspect belt condition and tension
- Check motor amperage
- Verify proper cooling airflow
- Inspect for leaks or vibration
- Check safety valve operation
- Monitor discharge pressure
Air Dryer System
- Check dryer dew point
- Inspect automatic drain operation
- Verify refrigerant pressure (if applicable)
- Check heat exchanger condition
- Inspect desiccant condition
- Verify proper drain trap operation
- Check for air leaks
- Monitor dryer bypass if present
- Inspect condensate discharge
- Test dew point alarm
Receivers and Storage
- Check receiver pressure
- Drain receiver condensate
- Inspect safety valve and gauge
- Check for corrosion or damage
- Verify proper receiver size
- Inspect automatic drain valves
- Check receiver legs and mounting
- Verify nameplate and certification
- Inspect drain valve operation
- Check pressure gauge accuracy
Filtration System
- Check filter pressure drop
- Replace filters per schedule
- Inspect filter housings for leaks
- Check coalescing filter elements
- Verify proper filtration sequence
- Inspect automatic drains
- Check filter differential gauges
- Verify proper filter sizing
- Inspect filter bypass valves
- Document filter changes
Distribution System
- Inspect piping for leaks
- Check pipe supports and hangers
- Verify proper pipe sizing
- Inspect quick disconnect fittings
- Check drop leg condensate traps
- Verify proper slope of mains
- Inspect flexible hoses
- Check shut-off valves
- Test for system leaks
- Document pressure drops
System Performance
- Measure specific power (kW/cfm)
- Calculate system efficiency
- Monitor load profile
- Check pressure band settings
- Verify proper sequencing
- Measure air quality (dew point, particles, oil)
- Check for artificial demand
- Calculate system leakage rate
- Review energy consumption
- Identify improvement opportunities
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