Maintenance ChecklistLogistics and Warehousing
Warehouse Equipment Maintenance Checklist Template
Keep your warehouse operations running efficiently with our comprehensive equipment maintenance checklist. Ensure OSHA compliance, prevent accidents, and minimize costly downtime.
Free Template
Overview
Warehouse equipment maintenance is essential for operational efficiency and workplace safety. This comprehensive checklist covers forklifts, conveyors, dock equipment, racking systems, and material handling equipment. Regular maintenance prevents accidents, ensures OSHA compliance, and minimizes costly operational disruptions.
Key Benefits
Complete Checklist
Forklift Inspection
- Check hydraulic fluid levels and leaks
- Inspect forks for cracks and wear
- Test brakes and parking brake
- Check tire condition and pressure
- Test horn, lights, and backup alarm
- Inspect mast chains and rollers
- Check seat belt and operator restraint
- Verify load capacity placard visible
- Test steering responsiveness
- Check battery water level and connections
Conveyor Systems
- Inspect belt condition and tracking
- Check roller bearings for wear
- Verify emergency stop functions
- Inspect motor and gearbox condition
- Check belt tension and alignment
- Test sensors and photo eyes
- Inspect guarding and safety covers
- Check lubrication on moving parts
- Verify speed settings are correct
- Test sortation and divert systems
Dock Equipment
- Inspect dock leveler operation
- Check dock plate hinges and handles
- Test dock door operation and safety
- Verify dock bumpers condition
- Check dock lights and communication
- Inspect vehicle restraint systems
- Test dock leveler lip extension
- Check hydraulic systems for leaks
- Verify safety barriers and markings
- Test weather seals effectiveness
Racking and Storage
- Inspect rack uprights for damage
- Check beam connections and clips
- Verify load capacity signs posted
- Inspect floor anchors and footplates
- Check for rack overloading
- Inspect wire decking condition
- Verify aisle widths are maintained
- Check column protectors in place
- Inspect pallet condition
- Document any rack damage found
Pallet Jacks and Carts
- Check hydraulic pump operation
- Inspect fork wheels and rollers
- Test lowering control valve
- Check handle grip condition
- Inspect load wheels for wear
- Verify capacity label visible
- Test electric models fully charged
- Check powered jacks throttle control
- Inspect safety guards and covers
- Lubricate pivot points and wheels
Safety Systems
- Test fire suppression systems
- Verify fire extinguisher locations
- Check emergency exit lighting
- Inspect pedestrian barriers
- Test safety alarms and strobes
- Check floor markings visibility
- Verify first aid kit supplies
- Inspect eyewash stations
- Check safety mirror condition
- Document safety equipment inspection
Download Template
Get instant access to this professional template.
Related Templates
Explore more templates to streamline your field service operations
Food Service
Commercial Kitchen Equipment Maintenance Checklist
Keep your commercial kitchen running efficiently with our comprehensive equipment maintenance checklist. Ensure food safety compliance, prevent costly breakdowns, and extend equipment lifespan.
Recreation and Facilities
Swimming Pool Maintenance Checklist
Keep your pool safe and crystal clear with our comprehensive maintenance checklist. Ensure proper water chemistry, equipment function, and safety compliance for residential or commercial pools.
Information Technology
Data Center Maintenance Checklist
Ensure maximum uptime and reliability with our comprehensive data center maintenance checklist. Prevent costly outages, maintain critical infrastructure, and optimize facility performance.