Safety InspectionLogistics and Warehousing
Forklift Daily Inspection Checklist Template
Ensure OSHA compliance and operator safety with comprehensive pre-shift forklift inspections for powered industrial trucks.
Free Template
Overview
OSHA requires daily pre-shift inspections for all powered industrial trucks. This comprehensive checklist covers visual inspection, operational checks, safety devices, and documentation requirements. Proper inspections prevent accidents, ensure compliance, and identify maintenance needs early.
Key Benefits
Complete Checklist
Visual Inspection - Walk Around
- Check for fluid leaks under forklift
- Inspect tires for wear, damage, and debris
- Check forks for cracks, bends, and wear
- Inspect mast and lift chains for damage
- Check overhead guard condition
- Inspect load backrest condition
- Check data plate is readable and present
- Inspect battery or fuel tank condition
- Check for loose or missing parts
- Verify fire extinguisher is present and charged
Operator Compartment Check
- Adjust seat and check seat belt function
- Check all mirrors and visibility aids
- Test horn operation and volume
- Check backup alarm function
- Inspect instrument panel and gauges
- Test all lights - head, tail, warning
- Check brake pedal feel and travel
- Test accelerator pedal operation
- Check steering wheel play and response
- Verify operators manual is present
Hydraulic System Check
- Check hydraulic fluid level
- Inspect hydraulic lines for leaks
- Test lift function - raise and lower
- Check tilt function - forward and back
- Test side shift operation if equipped
- Check attachment operation if equipped
- Verify smooth hydraulic operation
- Listen for unusual hydraulic noises
- Check mast operation throughout range
- Test load capacity indicators if equipped
Brake System Test
- Test service brake operation and stopping
- Check parking brake hold on incline
- Test inching brake if equipped
- Check brake pedal free play
- Listen for unusual brake noises
- Test deadman brake if equipped
- Verify brake lights function
- Check brake fluid level if applicable
- Test emergency brake function
- Document any brake concerns
Battery/Fuel System (Electric)
- Check battery charge level
- Inspect battery cables and connections
- Check for corrosion on terminals
- Verify battery restraint is secure
- Check electrolyte levels if applicable
- Inspect battery charger connection
- Check for battery case damage
- Verify proper battery type installed
- Test battery discharge indicator
- Check emergency disconnect function
Safety and Documentation
- Complete inspection before each shift
- Report all defects to supervisor
- Do not operate if unsafe conditions found
- Sign and date inspection form
- Tag out unsafe equipment immediately
- Verify training certification is current
- Check area for hazards before operation
- Review load capacity for planned work
- Verify proper PPE is worn
- Submit inspection form per company policy
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