Safety InspectionManufacturing
Overhead Crane Inspection Checklist Template
Ensure OSHA and ASME B30.2 compliance with comprehensive overhead crane and hoist inspection procedures.
Free Template
Overview
Overhead cranes require regular inspection per OSHA and ASME B30 standards. This checklist covers pre-shift operator checks, periodic inspections, and documentation requirements for bridge cranes, hoists, and lifting equipment.
Key Benefits
Complete Checklist
Pre-Operation Visual Check
- Check for oil or grease leaks
- Inspect wire rope for damage and wear
- Check hook condition and safety latch
- Verify load block and sheaves condition
- Inspect hoist chain if chain hoist
- Look for structural damage on bridge
- Check festoon or conductor bar condition
- Verify all guards and covers in place
- Check for obstruction in travel path
- Inspect pendant or radio controller
Operating Controls Test
- Test all hoist functions - up and down
- Test bridge travel both directions
- Test trolley travel both directions
- Verify control markings match function
- Test emergency stop function
- Check hoist limit switch operation
- Test bridge and trolley limit switches
- Verify smooth acceleration and braking
- Check for unusual sounds during operation
- Test horn or audible warning device
Wire Rope and Reeving
- Check for broken wires and strands
- Inspect for kinking, crushing, or birdcaging
- Look for corrosion and pitting
- Check rope diameter for reduction
- Inspect rope end terminations
- Verify proper rope drum spooling
- Check fleet angle and alignment
- Inspect sheaves for wear and cracks
- Check rope lay and condition
- Document rope wear and replace criteria
Hooks and Load Handling
- Measure hook throat opening for stretch
- Inspect hook shank for cracks
- Check hook swivel operation
- Verify hook safety latch operation
- Inspect load block condition
- Check bottom block sheave bearings
- Verify rated capacity markings visible
- Inspect lifting attachments if used
- Check for hook twist or bend
- Document hook measurements
Brake Systems
- Test hoist holding brake function
- Test hoist control brake if equipped
- Check bridge brake operation
- Test trolley brake function
- Verify drift test - hoist holds load
- Check brake adjustment and wear
- Inspect brake linings if visible
- Test load float function if equipped
- Check brake release mechanism
- Document brake performance
Structural and Electrical
- Inspect bridge girders for damage
- Check end trucks and wheels
- Inspect runway rails and supports
- Check trolley frame and wheels
- Inspect collector system
- Check electrical connections and panels
- Inspect pendant cable and strain relief
- Check radio receiver and antenna
- Inspect warning lights and indicators
- Document inspection findings
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