Pallet Jack Maintenance Checklist
Keep your pallet jacks in optimal condition with our comprehensive maintenance checklist covering hydraulics, wheels, and safety systems for both manual and electric models.
Overview
Our pallet jack maintenance checklist helps warehouse managers and maintenance teams conduct systematic inspections and preventive maintenance on manual and electric pallet jacks. This template prevents equipment failures, reduces workplace injuries, and extends the life of your material handling equipment.
Key Benefits
Streamlined Operations
Standardize your service workflows with professional templates that ensure consistency across all jobs and technicians.
Faster Job Completion
Pre-built checklists and forms help technicians complete jobs more efficiently, reducing time on-site and increasing daily job capacity.
Improved Compliance
Built-in safety checks and compliance requirements help you meet industry standards and reduce liability risks.
Better Customer Experience
Professional documentation and clear communication templates enhance customer trust and satisfaction.
Reduced Errors
Structured templates minimize missed steps and ensure all critical information is captured accurately every time.
Easy Customization
Adapt templates to your specific business needs with customizable fields, branding options, and workflow modifications.
Complete Checklist
- Check hydraulic fluid level and top off if needed
- Inspect hydraulic pump for leaks or damage
- Test lift mechanism for smooth operation
- Check release valve functionality
- Inspect hydraulic cylinders for leaks
- Verify lift does not drift when raised
- Check for proper lifting capacity
- Inspect hydraulic lines and connections
- Test lowering mechanism for controlled descent
- Verify handle returns to neutral position
- Inspect load wheels for wear and damage
- Check steering wheels for smooth rotation
- Verify wheels are properly lubricated
- Inspect forks for cracks, bends, or damage
- Check fork tips for excessive wear
- Verify forks are parallel and level
- Inspect fork welds and connections
- Check wheel bearings for play or noise
- Verify proper wheel alignment
- Inspect polyurethane wheel condition
- Inspect main frame for cracks or damage
- Check all welds for integrity
- Verify frame is not bent or twisted
- Inspect handle attachment and pivot points
- Check load backrest if equipped
- Verify structural integrity under load
- Inspect protective guards and covers
- Check for loose or missing fasteners
- Verify capacity rating plate is visible
- Inspect paint for rust or corrosion
- Test handle operation for smooth movement
- Inspect handle grips for damage or wear
- Check lift/lower control lever function
- Verify handle height adjustment if applicable
- Inspect handle return spring operation
- Check for excessive play in handle
- Verify emergency lowering mechanism
- Test steering responsiveness
- Inspect control linkages and cables
- Check for proper ergonomic operation
- Check battery charge level and condition
- Inspect battery connections for corrosion
- Test drive motor operation
- Verify lift motor functionality
- Check emergency stop button operation
- Inspect wiring and electrical connections
- Test throttle control responsiveness
- Verify battery charger operation
- Check for error codes or indicators
- Inspect safety sensors and switches
- Clean and remove debris from all components
- Lubricate all grease points and pivot points
- Tighten all loose fasteners and connections
- Document inspection findings and date
- Create work orders for repairs needed
- Update maintenance log and history
- Tag out defective equipment immediately
- Schedule next preventive maintenance
- Verify operator training is current
- Review accident or incident reports
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